2The 22 Series convincingly addresses the current requirements on precision, dynamics and high technical availability in the complete machining of large-volume components such as electric motor and transmission housings, oil sumps and chassis components. The foundation for this is a machine platform with a mobile gantry design. This significantly increases rigidity for even more precise machining results.

Using the DZ 22 W five axis with workpiece changer and a spindle distance of 600 mm, two different main spindles can be operated, depending on the task at hand: the high-speed spindle for workpieces made from aluminum or aluminum alloys, and the high-torque spindle for hard-to-machine materials and large tools. The series also includes configurations for direct loading and a HSK-A100 interface.

Highlights

  • Double spindle machining of large components in short cycle times
  • Rigid machine bed with a mobile gantry construction for high precision
  • Active cooling of all components
  • Compact, flexible machine layout
  • Many tools for versatile machining
  • Tool change during machine operation for maximum output
  • Process is easily visible thanks to the separation of operating and loading sides
  • Workpiece changer for loading and unloading during machine operation
  • Intuitive operation via TouchLine
  • Easy automation via robots or gantry

Technical data

Max. travel X – Y – Z 1’220 – 960 – 600 mm
Max. power 61 kW
Spindle distance DZ with two spindles 600 mm
Max. spindle speed 20’000 min-1
Max. axis acceleration X – Y – Z 10 – 10 – 17 m/s2
Max. rapid feed rate 75 m/min
Approx. chip-to-chip time 3,1 s
Max. number of tools 154 vai 2 x 77
Tool taper HSK-A63 / HSK-A100
Max. tool weight 25 kg
Max. tool diameter 300 mm
Max. tool length 500 mm
*Specific parameters are dependent on the machine’s model

Example applications

Automotive

Aerospace

Aluminium, Seat stay